Bathtub Caddy
Materials:
- 1/2 x 2 x 48 poplar board, #1327
- 4 – 1/2 x 3 x 48 poplar boards, #1332
- 1/4 x 36 square poplar dowel, #27546
- #17 x 1-in brads
- Valspar signature paint, Brushed Almond
Step 1:
Cut two tray supports (A) to lengths that equal the outside width of your tub. If your tub is mounted against a wall on one side, cut the support short enough to avoid bumping against the wall.
Step 2:
Measure the inside width of the tub and subtract 1 inch. Subtract that dimension from the length of the tray supports and divide the result in half to mark in from the ends of each tray support. Using a ruler and compass set to a 1/2-inch radius, mark the tray support notches on both ends of one tray support as shown on the Bathtub Caddy Project Diagram.
Step 3:
Tape the two tray supports together with the ends flush and begin by cutting the long line with a jigsaw. Stop when you reach the curve, turn off the saw and remove the blade.
Step 4:
From the edges of the supports, jigsaw up to and around the curve. Remove the tape and sand the cut marks smooth. Sand the tray supports with 120-grit and then 180-grit sandpaper and lightly sand the edges and ends.
Step 5:
From a 1/2 x 2 x 48 poplar board, cut two tray ends (B) 11-1/4 inches long. Sand both parts smooth and soften the edges but not the ends.
Step 6:
From 1/2 x 3 x 48 poplar boards, cut four tray bottom slats (C) 22 inches long. (If this is too long to fit your tray supports, you can instead cut them to a length equal to the bottom of the notches minus 8 inches.) Sand the slats and soften the edges and ends.
Step 7:
Cut seven spacers about 3 inches long from a 1/4-inch square dowel. On a flat work surface, lay the four bottom slats side by side with the ends flush and separated with 1/4-inch spacers and a spacer along the outside edge of one outside slat. Apply glue to the face of all four slats at one end and clamp the tray end to the slats with 1/4-inch overhangs on each end. After the glue dries, repeat to install the other tray end. After the glue dries, drill 1/16-inch pilot holes and drive 1-inch brads to reinforce the glue joints.
Step 8:
Center the tray along the length of the tray supports and mark its position. Glue and clamp the tray ends to the supports. After the glue dries, drill 1/16-inch pilot holes and reinforce the glue joints with 1-inch brads. Then fill the nail holes with putty and let dry.
Step 9:
Sand the completed caddy with 120-grit and then 180-grit sandpaper and wipe clean. Apply two coats of paint (Brushed Almond shown).
The original plan can be found at https://www.lowes.com