BBQ Grill Cart

Materials:

  • (5) 2 x 8 x 8-ft. boards
  • (6) 2 x 4 x 8-ft. boards
  • (4) 3-in. steel swivel casters
  • (4) 2 x 2 x 36″ Angle irons
  • 3″ Deck screws
  • 1 Can of spray paint
  • Mineral oil to season the butcher block surface
  • Butcher block conditioner
  • Cutting oil to use as a lubricant for drilling through the metal

Step 1: Cut the lumber

Cut the wood into the lengths shown in the diagram above.

Step 2: Build the Shelves

Screw together the 2x4s into rectangular frames and then screw the longer pieces of 2x8s and 2x4s on top of them.

Step 3: Drill through the angle irons

Drill through the angle irons with the 3/16 in. bit. Check to make sure that the screws fit through the holes. Then use the larger drill bit to create a hole over the 3/16th hole to countersink the screws.

Step 4: Paint the angle irons

Clean the cutting oil off the angle irons and then paint them with spray paint.

Step 5: Attach the angle irons

Screw through the holes drilled in the angle irons and into the wood shelves.

Step 6: Attach the top

Screw through the top boards and into the frame.

Step 7: Seal or stain wood

Finish the wood with a butcher-block conditioner.

Step 8: Add wheels and accessories

Screw on the wheels and other accessories.

 

The original plan can be found at http://blog.homedepot.com

 

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